Office Address
- 672 Murlark Avenue NW., Salem, Oregon 97304
- sales@laytonsystems.com
- (503) 585-4888
Adjustable, Economical, Durable & Safe ____________
Handling and Distribution Production Lines
Layton Systems has several state-of-the-art handling and distribution production lines. These systems combine tried and true Layton equipment to tackle specific automated production tasks for the food handling and processing industry.
Layton Systems automated potato line feeds and grades potatoes quickly and efficiently. The Layton Systems Hex Tube Feeder removes water and fine materials efficiently and spreads product out while feeding the full length of the Layton Systems roll size grader. The Hex Tube Feeder assists in maintaining constant product flow and prevents surges. It has an inline gear drive and tilt adjustments on the stand for various widths of 24″, 39″, 49″, 59″, 76″ and 90″.
The Hex Tube Feeder then feeds into the Layton Systems Roll Grader which places the correct sized potato in the right place on the production line. The Roll Grader is vital to the production lines efficiency. Gap and diverter adjustments and opening and closing gates work in combination to choose the correct product sizing for downstream packaging. Our grader runs uninterrupted hour after hour and operates up to 84,000lbs. of potatoes per hour.
The Roll Grader feeds into the Layton Systems Sorting Conveyor which maximizes flexibility and makes it easy to fine tune the grading process. Its opening and closing gates work together to help you make the best possible choices about what size potato goes where. Our Sorting Conveyor is easy to use, has gap and diverter adjustments and is maintenance friendly. The Layton Systems automated potato line feeds and grades potatoes quickly and efficiently.
The hopper feeder regulates product flow and reduces line surges for reliable processing and packing operation. The ribbon-wall incline belt transports product upward for further processing. This incline belt has a replaceable UHMW wear strips that provides excellent belt-wear performance, lowering maintenance costs and production down time. The incline belt control offers an optional variable speed control capable of up to 120 linear feet per minute.
The Uni-Vibe Scale feeder features a single moving part construction that ensures sanitary operation with exceptionally low maintenance and superior vibration isolation. The Uni-Vibe discharge has a circular discharge section that’s sized for optimal feeding to the scale head.
The scale platform has an OSHA-compliant platform that provides a safe working environment for employees with easy access to the equipment. The pack-off table is an incline belt and rotary table for removing the finished product.
The Layton Systems turnkey distribution system handles a multitude of products from the processing room to the packaging machine.
This line starts with a Uni-Vibe conveyor with a bias cut to spread the product across the Layton Systems ribbon wall incline elevator belt. The Layton Systems ribbon wall incline conveyor delivers product to the Layton Systems rapid return storage. The rapid return storage conveyor and storage platform regulates product flow and reduces line surges for reliable processing and packing operation.
The distribution platform and rapid return distribution conveyor with gates, feeds into multiple seasoning systems. The Layton Systems on scale seasoning system consists of the Layton Systems seasoning platform. This Layton Systems Seasoning System is can feed either salt or seasoning.
By having the seasoning system directly in front of the scales, production becomes flexible to do multiple seasoned products simultaneously or different styles of product. The Layton Systems Uni-Vibe scale feeder features a one moving part construction ensures sanitary operation with exceptionally low maintenance and superior vibration isolation.
The Layton Systems turnkey distribution system handles a multitude of products from the processing room to the packaging machine.
The Layton Systems Blending are engineered to deliver precise, consistent, and efficient blending of products, making them an essential component in food processing operations. These systems are designed to handle a wide range of products, ensuring uniform distribution and optimal flavor across every batch.
● Uniform Blending: The systems ensure that all ingredients are thoroughly mixed, providing consistent product quality with every batch. This uniformity is crucial for maintaining the taste and texture that customers expect
● Versatility: These systems are capable of handling various product types and sizes, making them ideal for a wide range of food products, including snacks, cereals, nuts, and more
● Hygienic Design: Constructed with easy-to-clean materials and designed to minimize product buildup, these systems meet the highest standards of food safety and sanitation, reducing the risk of contamination
● Scalable Solutions: Layton Systems offers scalable solutions that can be customized to fit the specific needs of your production line, whether you’re running a small operation or a large-scale facility
Conveying & Material Handling Solutions for the Snack, Baked Goods, and Cereal Industry. At Layton Systems, we understand the unique challenges of handling and processing snacks, baked goods, and cereals. Our industry-leading conveying and material-handling solutions are designed to streamline production, ensure food safety, and minimize maintenance costs. From simple conveyors for product movement to complete turnkey seasoning and blending systems, our Engineer-to-Order / Purpose-Built equipment is customized to meet your exact operational needs. Whether you require precise portioning, gentle handling, or seamless integration into your existing processes, we deliver efficient, sanitary, and reliable solutions tailored to your business.
Why Choose Layton Systems?
Custom-Engineered Solutions – Designed for your specific distribution and processing requirements.
Sanitary & Efficient Design – Built to meet the highest industry hygiene and food safety standards.
Low Maintenance & High Durability – Reducing downtime and maximizing productivity.
Complete System Integration – From conveying to seasoning and blending, we provide end-to-end solutions.
With decades of expertise and a commitment to innovation and quality, Layton Systems ensures that your production line runs smoothly and efficiently. Let’s build a solution that keeps your business moving forward.
Layton Systems platforms are custom designed for each application, and utilizes modular construction for simpler assembly. Built to OSHA standards, each platform provides the strength and durability needed for long-term operations.
● Stainless Steel or mild Steel materials
● Modular design and construction
● Painted or Powder Coated (mild Steel Platforms only)
● Aluminum or Stainless Steel decking with diamond plate raised patterns for anti-slipping
● Multiple levels with stairways
● Integrated with customers equipment (scales, baggers, etc.)
● Bolt-on Handrails design
● Slide open gates
● Welded and Bolt-Together frames
● FEA and Vibration Analysis done on all platforms